Water Softener Plant – 6000 LPH
Centralized High-Flow Water Softening System
Product Overview
The 6000 LPH Water Softener Plant is a centralized, high-flow ion-exchange softening system developed for locations where large volumes of hard water are used daily, and scale-related damage becomes a serious operational issue.
Engineered around a large 24×72 (2472) FRP pressure vessel, this system is suitable for apartment buildings, housing complexes, commercial facilities, and service establishments that require a continuous softened water supply for infrastructure protection.
Its primary role is to:
Protect long pipe networks, storage tanks, boilers, and multiple appliances from heavy scale formation
Maintain stable water pressure and flow in high-consumption environments
Reduce recurring maintenance, descaling costs, and equipment downtime
This plant is designed exclusively for utility and appliance protection, not for direct drinking or cooking water. Where potable water is required, a separate RO / UV drinking water system should be installed downstream.
Key Technical Specifications
Rated Capacity: 6000 Liters Per Hour (continuous service flow)
FRP Vessel Size: 24×72 (2472) — deep resin bed for high-throughput operation
Treatment Technology: Ion Exchange Water Softening
Resin Type: Strong-acid cation exchange resin (sodium form)
Control System: Heavy-duty manual or automatic multiport valve
Brine System: Large-capacity brine tank for salt-based regeneration
Optional Polishing: 5–10 micron cartridge filter (post-softener)
Piping & Fittings: UPVC / CPVC / MS (site-specific)
Power Requirement: Pump & control panel for automatic regeneration systems
How It Works
Softening Cycle:
Incoming hard water flows through the resin bed inside the 2472 FRP vessel. Calcium and magnesium ions responsible for hardness are exchanged with sodium ions, producing softened water for distribution.Regeneration Cycle:
Once the resin reaches its exchange capacity, a salt (NaCl) brine solution regenerates the resin. Captured hardness minerals are flushed out during backwash and rinse stages, restoring system performance.
Applications & Typical Users
Apartment complexes & residential buildings
Hostels, dormitories, guest houses
Hotels, restaurants, commercial kitchens
Central boiler & hot-water systems
RO pre-treatment for large-capacity plants
Light industrial utilities are sensitive to scaling
Primary Benefits
Prevents heavy scale build-up in long pipelines and central systems
Extends the life of boilers, heaters, pumps, and valves
Improves thermal efficiency of hot-water systems
Reduces detergent and chemical usage
Cuts maintenance costs and operational interruptions
Operation & Maintenance
Regeneration frequency depends on raw water hardness and daily consumption
Requires regular salt (NaCl) replenishment
Automatic valves allow scheduled regeneration; manual systems require operator input
Design & Selection Notes
Water Analysis Mandatory: Hardness (as CaCO₃), iron, TDS, and turbidity must be tested before final sizing
Iron / Manganese Presence: Requires pre-treatment to prevent resin fouling
Sodium Consideration: Softened water contains added sodium—unsuitable for low-sodium drinking requirements
Standard Supply Scope
FRP Pressure Vessel (24×72 / 2472) with internal distributor system
Cation exchange resin (factory loaded)
Heavy-duty brine tank with float valve & salt grid
Manual or automatic control valve
Interconnecting piping, isolation valves & base frame
Commissioning support and operator training
Performance Guarantee & Recommendation
Designed to achieve target hardness reduction based on supplied water test data
Performance guaranteed with correct regeneration practice and maintenance
Site-specific regeneration schedule and salt consumption guidance provided
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