Water Softener Plant – 4000 LPH
High-Capacity Water Softening System for Large Residential & Light Commercial Use
Product Overview
The 4000 LPH Water Softener Plant with 20×72 (2072) FRP vessel is designed to effectively remove hardness-causing minerals, primarily Calcium (Ca²⁺) and Magnesium (Mg²⁺), from borewell, tube-well, and municipal water sources.
Ideal for large households, apartment complexes, small hotels, and commercial kitchens, this system ensures:
Protection of plumbing, boilers, geysers, and water-using appliances from scale build-up 🏠🔧
Improved soap and detergent efficiency for laundry, dishwashing, and general cleaning 🧼
Consistent softened water flow across high-demand environments, minimizing maintenance and operational issues
This plant is intended only for appliance and piping protection, not for direct drinking or cooking. For potable water, it is recommended to pair with RO / UV / filtration systems.
Key Technical Specifications
Rated Capacity: 4000 Liters Per Hour
FRP Vessel Size: 20×72 (2072) — optimized for deep resin bed
Treatment Technology: Ion Exchange Softening (cation exchange resin)
Resin Type: Strong-acid cation exchange resin (sodium form) for Ca²⁺ / Mg²⁺ removal
Control Valve: Manual or automatic multiport valve
Brine Tank: Sized for periodic salt-based regeneration
Polishing Filter: Optional 5–10 micron cartridge
Piping & Fittings: Food-grade UPVC / CPVC / MS
Power Requirement: Pump & control panel for automatic valves/booster system
How It Works
Service Cycle: Hard water passes through the 2072 FRP vessel filled with resin. Calcium and magnesium ions are exchanged for sodium ions, producing softened water downstream.
Exhaustion & Regeneration: Resin saturates over time; regeneration uses concentrated NaCl brine to restore softening capacity. Exhausted brine is flushed out during rinse cycles.
Applications & Users
Large residential complexes, multi-family apartments
Small hotels, guest houses, salons, laundries, and commercial kitchens
Pre-treatment for boilers, heat exchangers, and RO systems (to prevent scaling)
Light industrial processes are sensitive to hardness
Primary Benefits
Prevents scale formation in appliances, boilers, geysers, and pipelines
Prolongs the life of plumbing and water-using equipment 🔧
Enhances cleaning efficiency with soaps and detergents 🧼
Reduces maintenance & operational costs
Protects downstream water treatment units like RO membranes
Operation & Maintenance
Regeneration frequency depends on inlet hardness, water usage, and resin volume
Periodic addition of common salt (NaCl) for brine preparation
Backwash and rinse cycles maintain resin efficiency
Resin life is typically 8–15 years with proper operation
Design & Selection Notes
Water Test Required: Sizing depends on hardness, TDS, iron, chlorine, etc. Lab analysis recommended
Iron / Manganese: Pre-treatment needed if levels exceed trace amounts
Sodium Content: Softening adds small amounts of sodium; potassium chloride or alternative regeneration is recommended for low-sodium needs
Standard Supply Scope
FRP Pressure Vessel (20×72 / 2072) with distributor/underdrain
Cation exchange resin (pre-loaded)
Brine tank with float and salt grid
Multiport control valve (manual or automatic)
Raw water pump (if required)
Piping, fittings, valves, base frame
Instruction manual, commissioning, basic operator training
Performance Guarantee & Recommendation
Guaranteed to reduce hardness as per the design water test if proper regeneration and maintenance are followed
Commissioning, site-specific regeneration schedule, and operator training provided
Reviews
There are no reviews yet.