Water Softener Plant – 10000 LPH
Large-Capacity Centralized Water Softening System
Product Overview
The 10000 LPH Water Softener Plant is a large-scale, centralized ion-exchange softening solution designed for facilities where very high volumes of hard water are consumed continuously, and scale control is critical for system reliability.
Built around a heavy-duty 36×72 (3672) FRP pressure vessel, this plant is engineered to support large residential complexes, commercial buildings, institutions, and utility systems with a stable and uninterrupted softened water supply.
Its core purpose is to:
Protect extensive pipeline networks, central boilers, heat exchangers, and multiple appliances from severe scale formation
Maintain operational efficiency in high-flow hot & cold water systems
Reduce downtime, descaling frequency, and long-term maintenance costs
This system is designed strictly for utility and equipment protection, not for direct drinking or cooking water. Where potable water is required, a dedicated RO / UV drinking water system should be installed separately.
Key Technical Specifications
Rated Capacity: 10,000 Liters Per Hour (continuous service flow)
FRP Vessel Size: 36×72 (3672) — extra-deep resin bed for high throughput
Treatment Technology: Ion Exchange Water Softening
Resin Type: Strong-acid cation exchange resin (sodium form)
Control System: Industrial-grade automatic or manual multiport valve
Brine System: Large-capacity brine tank with salt grid & float assembly
Optional Polishing: Post-softener cartridge filter (5–10 micron)
Piping & Fittings: UPVC / CPVC / MS / SS (as per site requirement)
Power Requirement: Required for automatic valve, control panel & booster pump (site dependent)
How It Works
Softening Cycle:
Hard water flows through the resin bed inside the 3672 FRP vessel. Calcium and magnesium ions are exchanged with sodium ions held by the resin beads, delivering softened water to the distribution system.Regeneration Cycle:
Once the resin reaches its exchange capacity, a salt (NaCl) brine solution regenerates the resin. Captured hardness minerals are released and flushed out during backwash and rinse stages, restoring full softening performance.
Applications & Typical Users
Large apartment complexes & housing societies
Hotels, resorts, and convention centers
Hospitals, educational institutions, and hostels
Commercial laundries & central kitchens
Central boiler & hot-water circulation systems
RO pre-treatment for large-capacity plants
Industrial utilities sensitive to scale
Primary Benefits
Eliminates heavy scale formation in large pipelines and central equipment
Extends service life of boilers, heaters, pumps, valves & heat exchangers
Improves thermal efficiency of hot-water and steam systems
Reduces chemical descaling and detergent consumption
Lowers operational cost and unplanned shutdown risks
Operation & Maintenance
Regeneration frequency depends on inlet hardness and daily water consumption
Requires regular replenishment of common salt (NaCl)
Automatic systems allow programmable regeneration; manual systems require operator intervention
Resin life typically 8–15 years, depending on water quality and pre-treatment
Design & Selection Notes
Water Analysis Mandatory: Hardness (as CaCO₃), iron, TDS, turbidity, and chlorine must be tested before final sizing
Iron / Manganese Presence: Requires pre-treatment (iron removal/oxidation) to protect resin
Sodium Consideration: Softened water contains added sodium—unsuitable for low-sodium drinking applications
Standard Supply Scope
FRP Pressure Vessel (36×72 / 3672) with heavy-duty distributor system
Cation exchange resin (factory loaded to design level)
Large-capacity brine tank with float valve & salt grid
Industrial multiport control valve (manual or automatic)
Interconnecting piping, isolation valves & support frame
Commissioning, operator training & documentation
Performance Guarantee & Recommendation
Designed to achieve target hardness reduction based on approved raw water analysis
Performance guaranteed with proper regeneration and maintenance practices
Site-specific regeneration schedule and salt consumption guideline provided
Reviews
There are no reviews yet.